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यूके में ब्लॉक बनाने की मशीनों की आपकी अंतिम गाइड: फूडा फैक्ट्री पर स्पॉटलाइट<\/h1>\n

परिचय<\/h2>\n

यूके का निर्माण क्षेत्र बुनियादी ढांचा परियोजनाओं, आवासीय मांगों और व्यावसायिक विकास से प्रेरित होकर एक स्थिर ऊर्ध्वगामी प्रक्षेपवक्र पर है। इस विकास के केंद्र में विश्वसनीय, उच्च गुणवत्ता वाली निर्माण सामग्री की एक महत्वपूर्ण, निरंतर आवश्यकता निहित है। आधुनिक निर्माण की सर्वव्यापी रीढ़, कंक्रीट ब्लॉक, पहले से कहीं अधिक मांग में हैं।<\/p>\n

निर्माताओं, ठेकेदारों और उद्यमियों के लिए, यह मांग एक अवसर और एक चुनौती दोनों प्रस्तुत करती है। बाहरी रूप से ब्लॉक प्राप्त करने से आपूर्ति श्रृंखला में देरी, अस्थिर लागत और परिवर्तनशील गुणवत्ता की समस्या उत्पन्न हो सकती है। कई अब आत्मनिर्भरता की ओर देख रहे हैं, अपने स्वयं के ब्लॉक उत्पादन के रणनीतिक कदम पर विचार कर रहे हैं। हालाँकि, यूके में ब्लॉक निर्माण उपकरणों के बाजार में मार्गदर्शन करना चुनौतीपूर्ण हो सकता है। मुख्य चुनौतियाँ क्या हैं? ऐसी मशीनरी ढूँढना जो न केवल लागत-प्रभावी और कुशल हो, बल्कि इतनी टिकाऊ भी हो कि कठोर उपयोग का सामना कर सके और यूके के सख्त नियमों का अनुपालन कर सके।<\/p>\n

समाधान एक पेशेवर ग्रेड ब्लॉक निर्माण मशीन में निवेश करने में निहित है। यह केवल एक खरीद नहीं है; यह अधिक उत्पादकता, कड़े गुणवत्ता नियंत्रण और दीर्घकालिक व्यावसायिक सहनशीलता के लिए एक रणनीतिक निर्णय है। निर्माताओं की खोज करते समय, एक नाम जो लगातार वैश्विक मंच पर उभरता है वह है फ़ूडा ब्लॉक मेकिंग फैक्ट्री। मजबूत इंजीनियरिंग और उत्पादों की विस्तृत श्रृंखला के लिए प्रसिद्ध, फ़ूडा ने यूके बाजार की विशिष्ट मांगों और मानकों को पूरा करने के लिए अपने प्रस्तावों को अनुकूलित किया है।<\/p>\n

यह मार्गदर्शिका आपके विशेषज्ञ और निष्पक्ष संसाधन के रूप में कार्य करती है। हम मशीनों के प्रकारों का विश्लेषण करेंगे, यूके के खरीदारों के लिए महत्वपूर्ण कारकों पर गहराई से विचार करेंगे, और एफयूडीए कारखाने द्वारा प्रदान किए जाने वाले अवसरों की एक विस्तृत और पारदर्शी झलक प्रस्तुत करेंगे, ताकि आप एक पूरी तरह से सूचित निवेश निर्णय ले सकें।<\/p>\n

ब्लॉक बनाने वाली मशीनों को समझना: प्रकार और अनुप्रयोग<\/h2>\n

निवेश से पहले, तकनीक और उसकी संभावनाओं को समझना महत्वपूर्ण है। यह मूलभूत ज्ञान एक समझदार खरीदार को एक अटकलबाजी करने वाले से अलग करता है।<\/p>\n

ब्लॉक बनाने वाली मशीनें कैसे काम करती हैं?<\/h3>\n

अपने मूल में, एक ब्लॉक निर्माण मशीन कच्चे कंक्रीट मिश्रण को सटीक, ठोस निर्माण ब्लॉकों में बदलने की प्रक्रिया को स्वचालित करती है। अधिकांश मशीनों में यह सिद्धांत एक जैसा होता है, हालांकि स्वचालन का स्तर भिन्न होता है:<\/p>\n

    \n
  1. मिश्रण और भोजन:<\/strong>एक तैयार सूखी-मिश्रित कंक्रीट (समुच्चय, रेत, सीमेंट) को मशीन की हॉपर में लोड किया जाता है।<\/li>\n
  2. ढलाई<\/strong>मिश्रण को एक साँचा बॉक्स में डाला जाता है। इस साँचे का डिज़ाइन अंतिम ब्लॉक के आकार (खोखला, ठोस, पेविंग, आदि) को निर्धारित करता है।<\/li>\n
  3. संघनन:<\/strong>यह महत्वपूर्ण चरण है। कंपन और उच्च हाइड्रोलिक दबाव का संयोजन मिश्रण को सघनता से साँचे में दबाता है, हवा के बुलबुले हटाता है और संरचनात्मक अखंडता सुनिश्चित करता है।<\/li>\n
  4. निष्कासन और उपचार:<\/strong>नव निर्मित, \"हरित\" ब्लॉक को एक पैलेट या फर्श पर निकाल दिया जाता है। फिर यह अपनी पूरी ताकत तक पहुंचने के लिए कई दिनों तक नमी बनाए रखने की प्रक्रिया से गुजरता है।<\/li>\n<\/ol>\n

    आप जिन प्रमुख घटकों के बारे में सुनेंगे, उनमें फ़ीड हॉपर, मोल्ड सिस्टम, हाइड्रोलिक पावर पैक, वाइब्रेशन मोटर्स, और प्रोग्रामेबल लॉजिक कंट्रोलर (PLC) शामिल हैं, जो पूरी प्रक्रिया को संचालित करता है।<\/p>\n

    यूके संचालन के लिए प्रमुख मशीन प्रकार<\/h3>\n

    सही प्रकार की मशीन चुनना पूरी तरह से आपके अनुमानित उत्पादन, बजट और श्रम मॉडल पर निर्भर करता है।<\/p>\n

      \n
    • \n

      मैनुअल और सेमी-ऑटोमैटिक मशीनें:<\/strong><\/p>\n

        \n
      • सर्वोत्तम:<\/strong>स्टार्टअप, छोटे पैमाने की परियोजनाएं, विशेषज्ञ उत्पाद लाइनें (जैसे, सजावटी ब्लॉक), या बाजार का परीक्षण करने वाले व्यवसाय।<\/li>\n
      • ऑपरेशन:<\/strong>फीडिंग मिश्रण और तैयार ब्लॉक हटाने के लिए अधिक मैन्युअल हस्तक्षेप की आवश्यकता है। कंपैक्शन अक्सर यांत्रिक या हाइड्रोलिक शक्ति से संचालित होता है।<\/li>\n
      • यूके विचार:<\/strong>जहाँ श्रम लागत प्रबंधित हो और उत्पादन स्थान सीमित हो, वहाँ आदर्श। इनमें प्रारंभिक पूंजीगत व्यय कम होता है।<\/li>\n<\/ul>\n<\/li>\n
      • \n

        पूर्णतः स्वचालित मशीनें:<\/strong><\/p>\n

          \n
        • सर्वोत्तम:<\/strong>मध्यम से बड़े पैमाने पर व्यावसायिक उत्पादन जो व्यापारियों या बड़ी परियोजनाओं को आपूर्ति करता है।<\/li>\n
        • ऑपरेशन:<\/strong>ये उत्पादन लाइनें हैं। वे स्वचालित रूप से मिश्रण करती हैं, भरती हैं, ढालती हैं, संघनित करती हैं और न्यूनतम मानवीय देखरेख के साथ ब्लॉकों को ढेर करती हैं। वे पैलेट फीडर और स्टैकर के साथ एकीकृत होती हैं।<\/li>\n
        • यूके विचार:<\/strong>उच्च उत्पादन और निरंतरता निवेश को उचित ठहराती है। वे व्यापक बाजार में कीमत और मात्रा पर प्रतिस्पर्धा करने के लिए आवश्यक हैं। सुनिश्चित करें कि आपकी साइट में आवश्यक औद्योगिक बिजली आपूर्ति (आमतौर पर तीन-फेज) है।<\/li>\n<\/ul>\n<\/li>\n
        • \n

          मोबाइल ब्लॉक मशीनें:<\/strong><\/p>\n

            \n
          • सर्वोत्तम:<\/strong>बड़े निर्माण स्थल, जैसे नए आवासीय क्षेत्र या दूरस्थ बुनियादी ढांचा परियोजनाएं।<\/li>\n
          • फायदा:<\/strong>ब्लॉकों को सीधे साइट पर उत्पादित करें, जिससे बड़ी मात्रा में सामग्री के परिवहन लागत और लॉजिस्टिक्स में भारी कमी आती है। इन्हें अक्सर ट्रेलरों पर लगाया जाता है।<\/li>\n
          • यूके विचार:<\/strong>बहु-वर्षीय साइट योजना वाले डेवलपर्स के लिए आदर्श। पहुंच, भूमि की स्थिति और साइट पर सामग्री भंडारण पर विचार करें।<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

            सामान्य ब्लॉक प्रकार उत्पादित<\/h3>\n

            आधुनिक मशीनें बहुमुखी हैं। मानक ब्लॉकों से परे, वे उच्च मांग वाले उत्पादों की एक श्रृंखला का उत्पादन कर सकती हैं:<\/p>\n

              \n
            • ठोस और खोखले कंक्रीट ब्लॉक:<\/strong>लोड-बियरिंग और विभाजन दीवारों के लिए मुख्य सामग्री।<\/li>\n
            • पेविंग स्लैब और करबस्टोन:<\/strong>लैंडस्केपिंग, ड्राइववे और सिविल परियोजनाओं के लिए।<\/li>\n
            • इंटरलॉकिंग ब्लॉक्स:<\/strong>मोर्टार के बिना रिटेनिंग वॉल, बाढ़ सुरक्षा और भंडारण खंडों के लिए प्रयुक्त।<\/li>\n
            • विशेषज्ञ आकार:<\/strong> Including grass blocks (for permeable paving), chimney blocks, and architectural decorative blocks.<\/span><\/li>\n<\/ul>\n

              Why Choose a FUDA Block Making Machine for the UK Market?<\/span><\/h2>\n

              FUDA has built its reputation on serving diverse international markets. Here’s how their approach aligns with the needs of a UK-based operation.<\/span><\/p>\n

              Engineering for Durability and UK Conditions<\/span><\/h3>\n

              The UK’s variable climate, with its dampness and potential for cold temperatures, demands robust equipment.<\/span>
              \n* भारी-ड्यूटी निर्माण:<\/strong> FUDA machines are built with high-grade steel at critical stress points, designed to endure the constant vibration and pressure of block production.<\/span>
              \n* Corrosion Resistance:<\/span><\/strong> Look for powder-coated finishes and treatments on frames and components to combat moisture, a vital feature for machines operating in open-sided sheds or across seasons in the UK.<\/span>
              \n* घटक गुणवत्ता:<\/strong> The use of reputable brand hydraulics, motors, and PLCs (e.g., Siemens, Schneider) is a sign of a machine built for longevity, not just a low sticker price.<\/span><\/p>\n

              Focus on Efficiency and Output<\/span><\/h3>\n

              Profitability hinges on output per hour and operational cost.<\/span>
              \n* Fast Cycle Times:<\/span><\/strong> Efficient hydraulic systems and mold design allow for quicker block formation and ejection, maximising daily production.<\/span>
              \n* Multi-Cavity Molds:<\/span><\/strong> Many FUDA models can produce multiple blocks (e.g., 4, 6, 10) per machine cycle, significantly boosting output without increasing machine footprint.<\/span>
              \n* Low Waste & Energy Efficiency:<\/span><\/strong> Precise mix feeding and compaction reduce material waste. Modern, well-calibrated hydraulic systems are designed to be energy efficient, a key factor given UK industrial electricity costs.<\/span><\/p>\n

              Versatility and Customisation<\/span><\/h3>\n

              Your product line may need to evolve.<\/span>
              \n* इंटरचेंजेबल मोल्ड्स:<\/strong> The ability to switch molds allows one machine to produce different block types, from standard 100mm solids to 200mm hollow blocks or paving flags.<\/span>
              \n* Custom Mold Development:<\/span><\/strong> For unique architectural or civil specifications, FUDA can often engineer custom molds. This is a significant advantage for businesses targeting niche markets or fulfilling specific contract requirements.<\/span><\/p>\n

              Technological Integration<\/span><\/h3>\n

              Ease of use and safety are non-negotiable.<\/span>
              \n* User-Friendly PLC Controls:<\/span><\/strong> Touchscreen panels allow operators to set parameters, monitor production, and diagnose issues. Clear fault displays minimise downtime.<\/span>
              \n* Safety Features:<\/span><\/strong> Integrated safety guards, emergency stop buttons, and hydraulic safety locks are standard on professional machines, helping you comply with UK workplace HSE regulations from day one.<\/span>
              \n* System Integration:<\/span><\/strong> Machines can be designed to connect with automated batching plants and robotic pallet stackers, creating a seamless production line.<\/span><\/p>\n

              Critical Factors for UK Buyers: Beyond the Machine<\/span><\/h2>\n

              The machine’s price tag is just the beginning. Your due diligence here separates a successful investment from a costly mistake.<\/span><\/p>\n

              Navigating UK Regulations and Standards<\/span><\/h3>\n

              Compliance is legal and commercial necessity.<\/span>
              \n* CE\/UKCA Marking:<\/span><\/strong> This is <\/span>mandatory<\/span><\/strong>. It certifies the machine meets the essential health and safety requirements of the Machinery Directive (2006\/42\/EC). Never purchase a machine without this certification. A reputable manufacturer like FUDA will provide full documentation.<\/span>
              \n* Noise and Vibration:<\/span><\/strong> Ensure the machine’s specifications are within acceptable limits for an industrial workplace, considering both operator health and potential site neighbour issues.<\/span>
              \n* Electrical Compliance:<\/span><\/strong> The machine must be supplied wired for UK voltage standards (typically 400V 3-phase) or easily adaptable by a qualified UK electrician.<\/span><\/p>\n

              Total Cost of Ownership Analysis<\/span><\/h3>\n

              Think in terms of total investment over 5-10 years.<\/span>
              \n* Upfront Costs:<\/span><\/strong> Machine price + shipping (CIF\/FOB terms matter) + UK import duty and VAT (currently 20%) + delivery to your site.<\/span>
              \n* Setup Costs:<\/span><\/strong> Foundation preparation (a level, reinforced concrete pad is typical), electrical connection by a certified engineer, and possible crane hire for installation.<\/span>
              \n* Ongoing Costs:<\/span><\/strong> Regular maintenance (filters, hydraulic oil), wear parts (mold liners, vibration motors), energy consumption, and labour.<\/span>
              \n* The Value Proposition:<\/span><\/strong> A slightly more expensive, well-built machine with lower failure rates and higher efficiency will almost always outperform a cheaper alternative in the long run.<\/span><\/p>\n

              After-Sales Support: Your UK Lifeline<\/span><\/h3>\n

              This is the single most critical factor in your decision.<\/span><\/strong> A machine without support is a future paperweight.<\/span>
              \n* स्थानीय तकनीकी सहायता:<\/strong> Does FUDA have a dedicated UK agent or partner with engineers who can provide phone support and, if needed, site visits? What are the response time guarantees?<\/span>
              \n* स्पेयर पार्ट्स की उपलब्धता:<\/strong> Are common wear parts (seals, bearings, liner plates) held in UK stock? If not, what is the typical shipping time from the factory? A reliable parts pipeline is essential for minimising downtime.<\/span>
              \n* व्यापक प्रशिक्षण:<\/strong> What training is provided? It should cover operation, routine maintenance, basic troubleshooting, and safety procedures. Is it on-site, at the factory, or via detailed video manuals?<\/span>
              \n* वारंटी शर्तें:<\/strong> Get the warranty terms in writing. What is covered (parts, labour)? How long does it last? What is the process for making a claim?<\/span><\/p>\n

              The FUDA Factory Advantage: A Closer Look<\/span><\/h2>\n

              Let’s examine the manufacturer’s credentials and the practical journey of procurement.<\/span><\/p>\n

              Manufacturing Expertise and Quality Control<\/span><\/h3>\n

              FUDA operates as a full-scale manufacturing facility, not just an assembler.<\/span>
              \n* In-House Production:<\/span><\/strong> Controlling the production of key components like mold boxes and frames allows for stricter quality oversight.<\/span>
              \n* कठोर परीक्षण:<\/strong> Machines should undergo running tests before shipment. Inquire about their quality control protocols—do they test hydraulic pressure, vibration frequency, and control system sequences?<\/span>
              \n* आर एंड डी निवेश:<\/strong> A manufacturer that invests in research and development is more likely to offer modern, efficient technology. Ask about recent innovations in their model range.<\/span><\/p>\n

              Global Reputation and UK References<\/span><\/h3>\n

              A global footprint indicates experience, but local proof is king.<\/span>
              \n* Export History:<\/span><\/strong> FUDA’s presence in multiple continents suggests an ability to adapt machinery to different market standards.<\/span>
              \n* The Crucial Step – Verification:<\/span><\/strong> You must <\/span>seek and verify UK-based references<\/span><\/strong>. A credible supplier should be able to connect you with existing UK customers. Ask those customers pointed questions about machine reliability, output accuracy, and, most importantly, the quality of after-sales support. If possible, arrange to visit a working FUDA machine in the UK.<\/span><\/p>\n

              The Procurement Process: From Inquiry to Installation<\/span><\/h3>\n

              Understanding this flow prevents surprises.<\/span>
              \n1. Consultation:<\/span><\/strong> Provide details on your desired output, block types, and site specifications.<\/span>
              \n2. Quotation:<\/span><\/strong> You should receive a detailed quote including machine specs, optional extras, shipping terms (e.g., FOB Shanghai), and a proposed delivery timeline.<\/span>
              \n3. Order & Payment:<\/span><\/strong> Terms are agreed upon (often a deposit followed by balance before shipment).<\/span>
              \n4. Manufacturing & Pre-Shipment Testing:<\/span><\/strong> The machine is built and tested. Request photos or video of the final product before it’s crated.<\/span>
              \n5. Shipping & Customs:<\/span><\/strong> The machine is shipped. As the UK importer, you or your agent will handle customs clearance and pay due taxes.<\/span>
              \n6. Delivery & Installation:<\/span><\/strong> The machine is delivered to your site. Clarify in advance: will a FUDA engineer supervise installation and commissioning, or will you need to hire a local specialist with the provided manuals?<\/span><\/p>\n

              अक्सर पूछे जाने वाले प्रश्न (एफएक्यू)<\/h2>\n

              What is the lead time for a FUDA machine to be delivered to the UK?<\/span><\/strong>
              \nLead times vary. A standard model might be shipped in 4-6 weeks, while a fully customised line could take 8-12 weeks. Factor in an additional 2-4 weeks for sea freight and customs clearance. Always get a written timeline estimate.<\/span><\/p>\n

              Can FUDA machines use UK-standard raw materials (aggregates, cement)?<\/span><\/strong>
              \nYes, they are designed to be adaptable. However, the optimal mix design (cement-to-aggregate ratio, moisture content) is crucial for block quality and machine performance. FUDA should provide baseline mix guidelines, but you may need to fine-tune it with your local materials.<\/span><\/p>\n

              Who will install and commission the machine in the UK?<\/span><\/strong>
              \nThis must be clarified in your contract. Options include: FUDA sending an engineer, their UK agent providing the service, or you hiring a qualified local engineer using FUDA’s comprehensive installation manual. The first option, while potentially an extra cost, is often the smoothest.<\/span><\/p>\n

              How do I source spare parts once the machine is in the UK?<\/span><\/strong>
              \nEstablish the process before buying. Ideally, a UK-based agent holds common parts. If not, you’ll order directly from the factory. Ask for a list of common wear parts and their estimated lifespans to help you plan and budget.<\/span><\/p>\n

              What training is provided for my operators?<\/span><\/strong>
              \nTraining should be comprehensive. It often includes detailed operation manuals, instructional videos, and, ideally, on-site training during commissioning covering daily operation, lubrication, routine maintenance, and safety procedures.<\/span><\/p>\n

              Are there any grants or financing options available in the UK for this equipment?<\/span><\/strong>
              \nThis is outside a manufacturer’s direct scope. However, investing in capital equipment for business growth may qualify for government-backed schemes or finance leases. We strongly recommend consulting with a UK business advisor, accountant, or specialist equipment finance broker to explore options.<\/span><\/p>\n

              निष्कर्ष<\/h2>\n

              Selecting a block making machine for your UK operation is a significant strategic investment. The decision must balance upfront cost with long-term durability, efficiency, and crucially, the quality of after-sales support. It’s about finding a partner in production, not just a supplier of machinery.<\/span><\/p>\n

              FUDA Block Making Factory presents itself as a viable contender, with its engineering focus on robust construction, efficiency, and versatility. Their experience in international markets suggests an ability to meet varied demands. However, the cornerstone of a successful purchase for any UK buyer is <\/span>verifiable, on-the-ground support.<\/span><\/strong><\/p>\n

              Therefore, your final step must be one of thorough due diligence. Request detailed specifications and a full breakdown of all costs. Get all support promises—response times, parts availability, warranty—in writing. Most importantly, act on the advice to seek out and speak directly with existing UK customers. Their firsthand experience is the most valuable specification sheet you can read.<\/span><\/p>\n

              Ready to take the next step?<\/span><\/strong> Contact a FUDA representative with your specific project requirements, and be sure to ask for a detailed proposal alongside references from their current UK client base.<\/span><\/p>\n<","protected":false},"excerpt":{"rendered":"

              यूके में ब्लॉक बनाने की मशीनों की आपकी अंतिम गाइड: फूडा फैक्ट्री पर स्पॉटलाइट परिचय यूके का निर्माण क्षेत्र बुनियादी ढांचा परियोजनाओं, आवासीय मांगों और व्यावसायिक विकास से प्रेरित होकर एक स्थिर ऊर्ध्वगामी प्रक्षेपवक्र पर है। इस विकास के केंद्र में विश्वसनीय, उच्च गुणवत्ता वाली निर्माण सामग्री की एक महत्वपूर्ण, निरंतर आवश्यकता निहित है। आधुनिक 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में ब्लॉक बनाने की मशीनों की आपकी अंतिम गाइड: फूडा फैक्ट्री पर स्पॉटलाइट परिचय यूके का निर्माण क्षेत्र बुनियादी ढांचा परियोजनाओं, आवासीय मांगों और व्यावसायिक विकास से प्रेरित होकर एक स्थिर ऊर्ध्वगामी प्रक्षेपवक्र पर है। इस विकास के केंद्र में विश्वसनीय, उच्च गुणवत्ता वाली निर्माण सामग्री की एक महत्वपूर्ण, निरंतर आवश्यकता निहित है। आधुनिक…","_links":{"self":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/10984","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/comments?post=10984"}],"version-history":[{"count":1,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/10984\/revisions"}],"predecessor-version":[{"id":11450,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/10984\/revisions\/11450"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/media\/10983"}],"wp:attachment":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/media?parent=10984"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/categories?post=10984"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/tags?post=10984"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}