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चीन की क्ले ब्रिक मेकिंग मशीन फैक्ट्रियाँ: एफयूडीए जैसे प्रमुख निर्माताओं पर गहन नज़र<\/h1>\n

परिचय<\/h2>\n

वैश्विक निर्माण उद्योग की टिकाऊ, टिकाऊ और लागत प्रभावी सामग्रियों की अथक मांग ने स्वचालित ईंट उत्पादन को आधुनिक निर्माण के अग्रभाग में स्थान दिया है। इस परिवर्तन के केंद्र में वे मशीनें हैं जो कच्ची मिट्टी को सटीक, मजबूत ईंटों में बदलती हैं—और इस विनिर्माण क्षेत्र पर चीन जैसा प्रभुत्व किसी और देश का नहीं है। दुनिया के फैक्ट्री फ्लोर के रूप में, चीन दशकों के इंजीनियरिंग अनुभव को विशाल औद्योगिक आपूर्ति श्रृंखलाओं के साथ जोड़कर मिट्टी की ईंट बनाने की मशीनरी का उत्पादन करता है, जो स्थानीय आवास विकास से लेकर विशाल अंतरराष्ट्रीय बुनियादी ढांचे तक के प्रोजेक्ट्स को शक्ति प्रदान करती है।<\/p>\n

हालाँकि, खरीदारों और व्यवसाय मालिकों के लिए, विकल्पों की यह भरमार एक महत्वपूर्ण चुनौती पेश करती है। ऑनलाइन आपूर्तिकर्ताओं के समुद्र में मार्गदर्शन करना, वास्तविक निर्माताओं और बिचौलियों के बीच अंतर करना, और प्रारंभिक लागत को दीर्घकालिक विश्वसनीयता के साथ संतुलित करना एक जटिल कार्य है। गलत साझेदार का चयन करने से महंगा डाउनटाइम, असंगत उत्पाद गुणवत्ता और लॉजिस्टिक समस्याएँ उत्पन्न हो सकती हैं।<\/p>\n

यह मार्गदर्शिका प्रामाणिक, विशेषज्ञ विश्लेषण के साथ भ्रम को दूर करने का लक्ष्य रखती है। हमफूडा ब्लॉक निर्माण कारखाना<\/strong>एक प्रमुख केस स्टडी के रूप में—एक प्रतिष्ठित चीनी निर्माता का प्रतिनिधि उदाहरण—यह दर्शाने के लिए कि इस क्षेत्र में उत्कृष्टता कैसी दिखती है। हमारा उद्देश्य आपको तकनीकी ज्ञान और उद्योग की सर्वोत्तम प्रथाओं पर आधारित, एक सूचित खरीद निर्णय लेने के लिए एक विश्वसनीय, विस्तृत ढांचा प्रदान करना है।<\/p>\n

यह सामग्री तकनीकी विशिष्टताओं, निर्माण श्वेतपत्रों, अंतर्राष्ट्रीय व्यापार डेटा और इंजीनियरिंग सिद्धांतों के गहन विश्लेषण से संश्लेषित की गई है ताकि पेशेवर खरीदार के लिए सटीकता और व्यावहारिक मूल्य सुनिश्चित किया जा सके।<\/em><\/p>\n

\n

क्ले ब्रिक मेकिंग मशीनरी को समझना<\/h2>\n

कारखानों का मूल्यांकन करने से पहले, मशीनरी की स्वयं की गहरी समझ आवश्यक है। आधुनिक मिट्टी की ईंट निर्माण एक परिष्कृत प्रक्रिया है जो हाथ से बने साँचों से कहीं आगे विकसित हो चुकी है।<\/p>\n

मुख्य घटक और वे कैसे काम करते हैं<\/h3>\n

एक पूर्णतः एकीकृत उत्पादन लाइन समन्वित प्रणालियों का एक सिम्फनी है:<\/p>\n

    \n
  • मिश्रण और तैयारी इकाई:<\/strong>यहीं से यात्रा शुरू होती है। कच्ची मिट्टी को एक फीडर में डाला जाता है, जहाँ इसे एक्सट्रूज़न के लिए आदर्श प्लास्टिसिटी और संरचना प्राप्त करने के लिए पानी और अन्य योजकों (जैसे रेत या फ्लाई ऐश) के साथ सटीकता से मिलाया जाता है।<\/li>\n
  • एक्सट्रूज़न और मोल्डिंग प्रणाली:<\/strong>मशीन का हृदय। तैयार मिट्टी को एक निर्वात कक्ष से गुजारा जाता है ताकि हवा के बुलबुले निकल जाएं—यह मजबूती के लिए एक महत्वपूर्ण कदम है—और फिर एक डाई मोल्ड से। इस एक्सट्रूज़न प्रक्रिया से मिट्टी का एक निरंतर स्तंभ बनता है जिसमें वांछित प्रोफ़ाइल (ठोस, खोखला, या अंतर्ग्रथित) होती है।<\/li>\n
  • काटना, सुखाना और फायरिंग:<\/strong>निरंतर मिट्टी के स्तंभ को स्वचालित तार कटर या हाइड्रोलिक कटर द्वारा साफ-साफ अलग-अलग कच्ची ईंटों में काटा जाता है। इन \"कच्ची\" ईंटों को फिर नियंत्रित कक्षों में सावधानीपूर्वक सुखाया जाता है ताकि उनमें से नमी बिना दरार पैदा किए हटाई जा सके। अंत में, उन्हें भट्ठों (सुरंग या हॉफमैन) में उच्च तापमान पर पकाया जाता है, जिससे मिट्टी कांच जैसी हो जाती है और ईंटों को उनकी अंतिम मजबूती, रंग और टिकाऊपन प्रदान करती है।<\/li>\n<\/ul>\n

    मशीनों के प्रकार: मैनुअल से पूरी तरह स्वचालित लाइनों तक<\/h3>\n

    सही मशीन पूरी तरह से आपके प्रोजेक्ट के पैमाने और बजट पर निर्भर करती है।<\/p>\n

      \n
    • मैन्युअल\/सेमी-ऑटोमैटिक मशीनें:<\/strong>खिलाने और ईंट निकालने के लिए महत्वपूर्ण मानवीय हस्तक्षेप के साथ संचालित। पूंजीगत बाधाओं वाले छोटे पैमाने, कम उत्पादन या स्टार्टअप्स के लिए आदर्श।<\/li>\n
    • पूर्ण स्वचयलित स्थिर संयंत्र:<\/strong> High-output systems where raw material is fed at one end, and finished, packaged bricks emerge at the other with minimal manual handling. These are the workhorses of large-scale commercial brick yards.<\/span><\/li>\n
    • मोबाइल ब्लॉक बनाने की मशीनें:<\/strong> Offer flexibility for on-site production, reducing transport costs for large projects. However, they typically have a lower output than stationary plants.<\/span><\/li>\n<\/ul>\n

      आउटपुट क्षमता<\/strong> can range from a few hundred bricks per hour for small machines to over 40,000 bricks per 8-hour shift for fully automated lines.<\/span><\/p>\n

      मूल्यांकन करने के लिए प्रमुख तकनीकी विशिष्टताएँ<\/h3>\n

      When reviewing a machine’s spec sheet, focus on these critical metrics:<\/span><\/p>\n

        \n
      • Power & Drive:<\/span><\/strong> Total installed power (KW), type of drive system (electro-mechanical vs. full hydraulic). Hydraulic systems offer more pressure and control.<\/span><\/li>\n
      • स्वचालन स्तर:<\/strong> Is it controlled by a Programmable Logic Controller (PLC) with a touchscreen interface? PLC control ensures consistent quality and easier operation.<\/span><\/li>\n
      • मोल्ड की बहुमुखी प्रतिभा:<\/strong> Can the machine quickly switch between molds to produce different brick types (e.g., solid blocks, hollow blocks, paving bricks, curb stones)? This flexibility maximizes your market potential.<\/span><\/li>\n
      • Maximum Pressure:<\/span><\/strong> The compaction force (often in tons) directly correlates to the final brick’s density and compressive strength.<\/span><\/li>\n<\/ul>\n

        The Landscape of Chinese Manufacturing for Brick Machinery<\/span><\/h2>\n

        China’s dominance in this sector is not accidental; it is built on a formidable industrial foundation.<\/span><\/p>\n

        Why China is a Global Leader in This Sector<\/span><\/h3>\n

        Two primary factors underpin China’s leadership:<\/span><\/p>\n

          \n
        1. एकीकृत आपूर्ति श्रृंखलाएँ:<\/strong> Key manufacturing regions have dense clusters of suppliers for high-quality steel, precision hydraulics, industrial motors, and PLC electronics. This reduces component costs and lead times dramatically.<\/span><\/li>\n
        2. Accumulated Expertise & R&D:<\/span><\/strong> Decades of serving both domestic and international markets have honed engineering skills. Leading factories invest heavily in R&D to improve energy efficiency, automation, and machine durability, often in direct collaboration with component suppliers and university research programs.<\/span><\/li>\n<\/ol>\n

          Major Industrial Clusters and Hubs<\/span><\/h3>\n

          Knowing where machines are made can inform your search:<\/span><\/p>\n

            \n
          • शानडोंग प्रांत:<\/strong> A heavyweight in heavy machinery manufacturing, known for robust, industrial-grade equipment.<\/span><\/li>\n
          • Fujian & Guangdong Provinces:<\/span><\/strong> These coastal regions have strong export-oriented manufacturing bases, with factories often more adept at international trade compliance and communication.<\/span>
            \nSourcing from these clusters offers benefits like easier factory audits, competitive pricing due to local supplier networks, and access to a wider pool of technical talent.<\/span><\/li>\n<\/ul>\n

            Quality Spectrum: Differentiating Between Factories<\/span><\/h3>\n

            The market has a wide range of players. Here’s how to tell them apart:<\/span><\/p>\n

              \n
            • Reputable Manufacturer:<\/span><\/strong> Operates its own foundry and assembly workshops, has in-house engineering and R&D teams, possesses genuine quality certifications (ISO 9001), and can provide detailed production process videos.<\/span><\/li>\n
            • Trading Company or Assembler:<\/span><\/strong> Often operates from a small office, sources generic components from different factories for assembly, lacks deep technical knowledge, and may be reluctant to facilitate a full factory tour. Their primary advantage is often a lower sticker price, which can come at the cost of longevity and support.<\/span><\/li>\n<\/ul>\n

              Spotlight on FUDA Block Making Factory: An In-Depth Analysis<\/span><\/h2>\n

              As a case study, let’s examine a manufacturer that exemplifies the traits of a reliable partner in this space. (Note: The following is a composite analysis based on industry-leading manufacturer profiles).<\/span><\/p>\n

              Company Profile and History<\/span><\/h3>\n

              FUDA Block Making Factory positions itself as a specialist in construction machinery manufacturing. Established with a focus on block making technology, it has evolved by integrating advanced German and Italian hydraulic and control technologies into its designs. A credible manufacturer like FUDA would typically hold <\/span>आईएसओ 9001 प्रमाणन<\/strong> for quality management systems and <\/span>CE certification<\/span><\/strong> for its machines, indicating compliance with European safety, health, and environmental standards—a strong trust signal for global buyers.<\/span><\/p>\n

              Product Portfolio and Technological Capabilities<\/span><\/h3>\n

              A factory like FUDA would offer a range to cater to different market segments:<\/span><\/p>\n

                \n
              • Flagship Models:<\/span><\/strong> Their fully automatic clay brick production lines likely feature high-pressure hydraulic systems, PLC with fault diagnosis displays, and automatic pallet feeders. A focus on <\/span>ऊर्जा दक्षता<\/strong>—such as optimized hydraulic circuits and high-efficiency motors—would be a key selling point.<\/span><\/li>\n
              • Unique Technologies:<\/span><\/strong> They may highlight features like frequency conversion drives for significant power savings, quick-change mold systems to reduce downtime, and specially designed extrusion heads for a wider variety of clay consistencies.<\/span><\/li>\n<\/ul>\n

                Production Capacity and Quality Control Processes<\/span><\/h3>\n

                Scale and process rigor are telling indicators:<\/span><\/p>\n

                  \n
                • क्षमता:<\/strong> A established factory would operate multiple assembly lines within a sizable facility, capable of producing dozens of complete machine sets per month.<\/span><\/li>\n
                • QC Protocol:<\/span><\/strong> A rigorous process is non-negotiable. This should include:\n<\/span>
                    \n
                  • Incoming inspection of all raw materials (steel, castings, hydraulic parts).<\/span><\/li>\n
                  • Stage-by-stage inspection during machining and assembly.<\/span><\/li>\n
                  • A full <\/span>72-hour no-load test run<\/span><\/strong> of every completed machine to check for vibration, noise, temperature, and system stability.<\/span><\/li>\n
                  • Final load testing with actual clay material before disassembly for shipping.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

                    How to Select the Right Factory: A Buyer’s Checklist<\/span><\/h2>\n

                    Armed with industry knowledge, use this actionable checklist to vet potential suppliers.<\/span><\/p>\n

                    Pre-Vetting Steps: Research and Due Diligence<\/span><\/h3>\n
                      \n
                    • Verify Credentials:<\/span><\/strong> Use official Chinese business registry checks to confirm the business license, registered capital, and scope of operation. Look for patents related to brick machine technology.<\/span><\/li>\n
                    • Analyze Track Record:<\/span><\/strong> Scrutinize their website for genuine <\/span>client testimonials with project photos or videos<\/span><\/strong>, not just stock images. Ask for detailed case studies, including the client’s location and machine model installed.<\/span><\/li>\n
                    • Check International Exposure:<\/span><\/strong> Have they exhibited at major international trade fairs like the <\/span>BAUMA<\/span><\/strong>याCanton Fair<\/span><\/strong>? This often indicates a serious commitment to global markets.<\/span><\/li>\n<\/ul>\n

                      Critical Questions to Ask During Inquiry<\/span><\/h3>\n

                      Move beyond price. Pose these technical and service-oriented questions:<\/span><\/p>\n

                        \n
                      1. “Can you provide the detailed electrical and hydraulic schematic diagrams for this model?”<\/span><\/li>\n
                      2. “What is the structure of your warranty? Is it 12 months from shipment date, or from commissioning? What is specifically covered?”<\/span><\/li>\n
                      3. “Where is your nearest agent or service engineer to our country? What is your standard response time for technical support?”<\/span><\/li>\n
                      4. “What is the lead time for the most critical wear parts (like the extrusion screw, cutting wires, or hydraulic seals)?”<\/span><\/li>\n
                      5. “To what extent can the machine be customized for our local clay properties and voltage requirements?”<\/span><\/li>\n<\/ol>\n

                        The Importance of Factory Audits and Sample Testing<\/span><\/h3>\n
                          \n
                        • फैक्टरी ऑडिट:<\/strong> Insist on a <\/span>live video tour<\/span><\/strong> via video call. Ask to see the workshop, assembly areas, testing floor, and the QC department. Observe the organization and skill of the workers.<\/span><\/li>\n
                        • Sample Testing:<\/span><\/strong> If feasible, send a sample of your local clay to the factory. A reputable manufacturer will test it in their lab or on a pilot machine and provide a report on suitability, recommended moisture content, and expected brick quality. This step can de-risk your entire investment.<\/span><\/li>\n<\/ul>\n

                          Beyond the Machine: Logistics, Installation, and Support<\/span><\/h2>\n

                          The machine’s cost is only part of the total investment. Plan for what comes next.<\/span><\/p>\n

                          Navigating Shipping, Customs, and Delivery<\/span><\/h3>\n
                            \n
                          • Incoterms:<\/span><\/strong> Understand the terms. <\/span>FOB (Free On Board)<\/span><\/strong> means you own the goods and assume all risk\/cost once they’re loaded on the ship in China. <\/span>सीआईएफ (लागत, बीमा और भाड़ा)<\/strong> means the supplier pays to deliver the goods to a port in your country. FOB often gives you more control over final shipping costs.<\/span><\/li>\n
                          • पैकेजिंग:<\/strong> Ensure the contract specifies <\/span>export-grade, seaworthy wooden crates<\/span><\/strong> for all machines and sensitive components. The crate should be moisture-proof and designed for heavy-lift handling.<\/span><\/li>\n<\/ul>\n

                            Installation, Commissioning, and Operator Training<\/span><\/h3>\n
                              \n
                            • On-Site Support:<\/span><\/strong> Reputable factories typically include <\/span>1-2 engineers for 7-15 days<\/span><\/strong> of on-site installation, commissioning, and training in the contract. Confirm who pays for their flights, visa, and local accommodation.<\/span><\/li>\n
                            • Training:<\/span><\/strong> Comprehensive training for your operators and maintenance technicians on daily operation, routine maintenance, troubleshooting, and safety procedures is crucial for long-term productivity.<\/span><\/li>\n<\/ul>\n

                              After-Sales Service: Ensuring Long-Term Reliability<\/span><\/h3>\n
                                \n
                              • Service Structure:<\/span><\/strong> Ask about their remote support capabilities. Can they connect via team-viewer software to diagnose PLC issues? Do they have a 24\/7 hotline for urgent breakdowns?<\/span><\/li>\n
                              • Maintenance Planning:<\/span><\/strong> Request a recommended <\/span>preventive maintenance schedule<\/span><\/strong> and a list of critical spare parts to keep in stock. Budget for annual maintenance costs (typically 3-5% of the machine’s initial value).<\/span><\/li>\n<\/ul>\n
                                \n

                                अक्सर पूछे जाने वाले प्रश्न (एफएक्यू)<\/h2>\n

                                Q1: What is the average price range for a semi-automatic vs. fully automatic clay brick making machine from China?<\/span><\/strong>
                                \nPrices vary widely based on capacity and automation. A semi-automatic machine can start from <\/span>$15,000 to $50,000<\/span><\/strong>. A fully automatic production line, with higher output and complete automation, typically ranges from <\/span>$80,000 to over $300,000<\/span><\/strong>. Always compare detailed specifications, not just price tags.<\/span><\/p>\n

                                Q2: How does FUDA compare to other top Chinese manufacturers in terms of price and technology?<\/span><\/strong>
                                \nWhile specific comparisons require direct quotations, manufacturers like FUDA often compete in the mid-to-high tier, balancing advanced technology (e.g., European-standard hydraulics, PLCs) with competitive pricing. They may not be the absolute cheapest, but they position themselves on value—offering better energy efficiency, durability, and support than budget factories.<\/span><\/p>\n

                                Q3: What are the most common challenges when importing heavy machinery from China, and how can I avoid them?<\/span><\/strong>

                                Q4: Can these machines use different types of local clay, and will the factory help with material testing?<\/span><\/strong>
                                \nYes, good machines are designed for a range of clay types. A <\/span>reputable factory will insist on testing your clay sample<\/span><\/strong> to recommend machine adjustments (like the screw design or water addition system) to ensure optimal performance. This service is a hallmark of a technical partner versus a simple seller.<\/span><\/p>\n

                                Q5: What is the typical lifespan of a well-maintained brick making machine from a reputable factory?<\/span><\/strong>
                                \nWith proper operation and a strict preventive maintenance schedule, the core structure of a quality machine can last <\/span>15-20 years<\/span><\/strong>. Wear parts like extrusion screws, cutting wires, and seals will need regular replacement based on usage.<\/span><\/p>\n

                                Q6: Are there environmentally friendly or energy-saving options available in modern clay brick machines?<\/span><\/strong>
                                \nAbsolutely. Modern innovations include <\/span>frequency converters<\/span><\/strong> on motors (reducing power consumption by up to 30%), heat recovery systems from kilns to pre-dry bricks, and optimized hydraulic systems that generate less waste heat. Leading factories actively promote these green features.<\/span><\/p>\n

                                \n

                                निष्कर्ष<\/h2>\n

                                Selecting a clay brick making machine factory is a strategic decision that impacts your operational efficiency and profitability for years to come. As we’ve explored, the process demands a focus on <\/span>demonstrable expertise, transparent manufacturing processes, and an unwavering commitment to after-sales support<\/span><\/strong>—factors exemplified by thorough manufacturers like the FUDA Block Making Factory.<\/span><\/p>\n

                                The lowest bid is often the most expensive choice in the long run. Prioritize partners who provide technical depth, verifiable quality control, and a clear roadmap for installation and support. The future of this industry points toward even greater automation, AI-driven process optimization, and sustainable production methods. Aligning with a factory that invests in these areas positions your business for success.<\/span><\/p>\n

                                Call to Action:<\/span><\/strong> Begin your procurement journey with due diligence. Shortlist factories that pass the credential check, engage them with the critical questions outlined here, and prioritize a factory audit—virtual or in-person. Request detailed, specification-bound quotations and remember: your goal is to secure not just a machine, but a reliable, long-term technical partnership for your brick production success.<\/span><\/p>\n<","protected":false},"excerpt":{"rendered":"

                                चीन की क्ले ब्रिक मेकिंग मशीन फैक्ट्रियाँ: एफयूडीए जैसे प्रमुख निर्माताओं पर गहन नज़र परिचय वैश्विक निर्माण उद्योग की टिकाऊ, टिकाऊ और लागत प्रभावी सामग्रियों की अथक मांग ने स्वचालित ईंट उत्पादन को आधुनिक निर्माण के अग्रभाग में स्थान दिया है। इस परिवर्तन के केंद्र में वे मशीनें हैं जो कच्ची मिट्टी को सटीक, मजबूत […]<\/p>\n","protected":false},"author":1,"featured_media":27453,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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की क्ले ब्रिक मेकिंग मशीन फैक्ट्रियाँ: एफयूडीए जैसे प्रमुख निर्माताओं पर गहन नज़र परिचय वैश्विक निर्माण उद्योग की टिकाऊ, टिकाऊ और लागत प्रभावी सामग्रियों की अथक मांग ने स्वचालित ईंट उत्पादन को आधुनिक निर्माण के अग्रभाग में स्थान दिया है। इस परिवर्तन के केंद्र में वे मशीनें हैं जो कच्ची मिट्टी को सटीक, मजबूत…","_links":{"self":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/27454","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/comments?post=27454"}],"version-history":[{"count":1,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/27454\/revisions"}],"predecessor-version":[{"id":27843,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/posts\/27454\/revisions\/27843"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/media\/27453"}],"wp:attachment":[{"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/media?parent=27454"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/categories?post=27454"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tophighmachinery.com\/hi\/wp-json\/wp\/v2\/tags?post=27454"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}