The QT8-15 is a fully automatic, high-efficiency block forming machine. Its core feature is its high production efficiency, producing 8 standard hollow bricks (400200200 mm) every 15 seconds, and approximately 15,360 hollow bricks per day (8 hours).
The normal whole set price will be about $32000 based on a hollow block mold, price list vary a little based on different brick molds.
Technical Features:
Fully Automatic Operation: Utilizes a PLC fully automatic control system, integrating the entire process from material feeding, forming, demolding to stacking. It boasts a high degree of automation and minimal reliance on manual labor.
Powerful Vibration System:To achieve the same compaction effect in a shorter cycle time, the QT8-15 is typically equipped with a more powerful vibration motor and an optimized vibration system, ensuring that the product maintains high strength and excellent appearance even under high-speed production.
Versatile and Adaptable:By changing the molds, it can produce various cement products, such as hollow blocks, solid bricks, perforated bricks, curb stones, and paving bricks.
Multi-functional and Adaptable:By changing the molds, it can also produce various cement products, such as hollow blocks, solid bricks, perforated bricks, curbstones, and paving bricks.
Main Components
Main Unit (Core Molding Device)
Concrete Batching Machine
Belt Conveyor
Fully Automated Pallet Conveying System
Palletizer (or Industrial Robot)
PLC Electrical Control System
Penerangan pengeluaran kilang mesin bata QT8-15
Komponen Utama
Satu barisan pengeluaran QT8-15 yang lengkap biasanya merangkumi komponen teras berikut:
Unit Utama: Peralatan acuan teras, bertanggungjawab untuk pengedaran bahan, getaran, penekanan, dan pembukaan acuan.
Mesin Pengacuan Konkrit: Mengukur dan mencampurkan simen, agregat (pasir, batu), air, dan bahan tambahan lain secara automatik.
Belt Conveyor: Mengangkut konkrit yang telah dicampur ke corong di atas unit utama.
Sistem Penghantar Palet Sepenuhnya Automatik: Memasukkan palet yang membawa bongkah bata ke dalam unit utama secara automatik dan menghantarnya keluar selepas pembentukan.
Palletizer/Robot: Automatically stacks the molded brick blanks into stacks for easy curing and transportation.
PLC Control Cabinet: The brain of the entire production line, integrating a touchscreen for convenient parameter setting and monitoring of operating status.
Workflow Overview
Batching and Mixing: Raw materials are mixed evenly in the batching machine according to the specified proportions.
Conveying: Concrete is conveyed to the main unit’s hopper via a belt conveyor.
Distribution: The hopper evenly fills the molds with the concrete.
Vibration and Pressurization: Under strong vibration and hydraulic pressure, the mold rapidly compacts and shapes the concrete.
Demolding: The shaped brick blanks are ejected from the mold and left on the pallet below.
Conveying and Stacking: The pallets carrying the brick blanks are sent out of the main unit, where a stacker automatically grabs and stacks them.
Curing: The stacked brick blanks are transported to the curing area for water curing to achieve their final strength.
